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Model 5100-28-IT Combustible Gas Sensor Module
Page: 1
TABLE OF CONTENTS
1. PRODUCT DESCRIPTION ................................................................................................................................. 3
1.1 GENERAL ........................................................................................................................................................ 3
1.2 PRODUCT CONFIGURATION ........................................................................................................................ 3
1.3 THEORY OF OPERATION .............................................................................................................................. 3
1.4 MODES OF OPERATION ................................................................................................................................ 3
1.5 INTERCONNECT WIRING .............................................................................................................................. 5
1.6 POWER REQUIREMENTS ............................................................................................................................. 5
2. CAUTIONS & WARNINGS ................................................................................................................................. 7
2.1 INTRODUCTION ............................................................................................................................................. 7
2.2 IT MODULES - GENERAL .............................................................................................................................. 7
2.3 WIRING ............................................................................................................................................................ 7
3. QUICK START .................................................................................................................................................... 8
3.1 OVERVIEW ...................................................................................................................................................... 8
3.2 WIRING ............................................................................................................................................................ 8
3.3 MODULE INSTALLATION ............................................................................................................................... 8
3.4 TRANSMITTER INSTALLATION .................................................................................................................... 8
3.5 START-UP & OPERATION ............................................................................................................................. 8
4. INSTALLATION .................................................................................................................................................. 9
4.1 SENSOR MODULE LOCATIONS ................................................................................................................... 9
4.2 WIRING (FIGURE 4-2 REFERS TO ANALOG, MODBUS AND SENTRY OPERATION) ................................................... 9
4.3 ENCLOSURE INSTALLATION ...................................................................................................................... 10
4.4 TRANSMITTER AND SENSOR INSTALLATION .......................................................................................... 11
4.5 MODULE ADDRESS SWITCH ...................................................................................................................... 13
5. OPERATION ..................................................................................................................................................... 18
5.1 DATA ENTRY KEYPAD ................................................................................................................................. 18
5.2 MAIN MENU................................................................................................................................................... 19
5.3 SET-UP .......................................................................................................................................................... 21
5.4 MAINTENANCE FUNCTIONS ....................................................................................................................... 24
6. CALIBRATION .................................................................................................................................................. 25
6.1 CALIBRATION FREQUENCY ....................................................................................................................... 25
6.2 CALIBRATION PREPARATION .................................................................................................................... 25
6.3 CALIBRATION GAS DELIVERY METHODS ................................................................................................. 25
6.4 CALIBRATION PROCEDURE ....................................................................................................................... 25
6.5 SENSOR EXPOSURE TO GAS .................................................................................................................... 25
6.6 CALIBRATION SUB-MENU ........................................................................................................................... 26
7. SERVICE ........................................................................................................................................................... 27
7.1 MODULE SUB ASSEMBLY ........................................................................................................................... 27
7.2 ENCLOSURE REPLACEMENT .................................................................................................................... 27
7.3 TRANSMITTER REPLACEMENT ................................................................................................................. 28
7.4 SENSOR REPLACEMENT ............................................................................................................................ 28
7.5 INSTALLATION INSPECTION ...................................................................................................................... 28
7.6 INSPECTION AND TROUBLESHOOTING GUIDE ....................................................................................... 29
7.7 IF IR MODULE DOES NOT RESPOND TO GAS .......................................................................................... 29
7.8 IF THE MODULE DISPLAYS “STARTING” FOR MORE THAN 1 HOUR ...................................................... 29
7.9 DIAGNOSTIC LEDS ....................................................................................................................................... 29
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